chrisr
Rear Suspension
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Rear Suspension
[attachment=o15495]

And this my friends is why you must grease your rear suspension every year!

This guy on fb has always had his 26,000km 900 serviced at a dealer, when the rear suspension collapsed Yamaha said he must have regularly used a pressure washer and removed the grease! The dealer didn’t want to know. As far as I know it’s not part of any service schedule but what do I know. One scrap bike, one very unhappy owner. 



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The Blue One : 2004 model owned 2010-2018 much loved, much missed and now living with a man in Scotland Spain.

The Black One : 2010 Model Registered 2013 owned 2018 - present .Beowulf Cans. Renthal 755s Grip Puppies,15w fork oil,DL650 handguards ,givi engine bars ,led spotlights,gipro gear indicator, shortened dogbones, LeeHenty CSM kit and stainless bits, Topsellerie seat,MRA Xcreen,.PC III (dynoed). K&N airfilter,Fenda extenda. Lots of stainless/titanium.

I seem to recall a member on here some years ago had a break in the same place after trying to remove the bearing. The repair was a fabricated  wrap on that section of the frame with the mounting lugs attached. Worked well from what I can remember. It was all posted on here (or my have been the old site), so might still exist somewhere.

Thanks for a timely reminder Chris, I do mine using a technique passed to me by member Riggers, but it's been 2 years so I'd best check. I'd hate this to happen to me. Would this bike really be a scrapper now?

Just checked on JBX and service schedule sites check at 10k Kilometers and lube at 20k for rear suspension assembly, so it should have been at least checked and lubed once in its life by the dealer.


Here you go Chris… http://www.carpe-tdm.net/ipb/index.php?s...20+linkage

Quote:I seem to recall a member on here some years ago had a break in the same place after trying to remove the bearing. The repair was a fabricated  wrap on that section of the frame with the mounting lugs attached. Worked well from what I can remember. It was all posted on here (or my have been the old site), so might still exist somewhere.
 

Was going to say, isn't that the tricky one you have to knock out from the left.

 

I wonder if a garage or owner was getting heavy handed with it previously and cracked it, possibly not enough to break at the time but fail later on.

 

I'd expect that to be a scrapped frame, but interesting if someone managed to repair it.
Knowing dealers I bet they skipped doing it
Quote: 

but interesting if someone managed to repair it.
I'd buy it at the right price, that would be a very cheap right price though.

Current toys: '99 XT600E, 2000 4TX, '82 Princess 30DS (where the username comes from), No longer a '03 Fazer thou.

Save the planet, it's the only one with beer!
Quote:I seem to recall a member on here some years ago had a break in the same place after trying to remove the bearing. The repair was a fabricated  wrap on that section of the frame with the mounting lugs attached. Worked well from what I can remember. It was all posted on here (or my have been the old site), so might still exist somewhere.
 

That was Celtic biker Trev, he managed to weld/repair somehow and kept it from scrap..eludes me now.
Bigred mk1 R1 Calipers- Braided lines- Givi wing rack-Crash bungs- Hi vis bullets-PR2's- and a hoot to ride.



Quad 900 Silver Laser duo tech pipes-Scott oiler-Engine crash bars- Radiator mounted see me ring LED's-Datatool system 3 alarm -Centre stand- Extender fender-Renthal bars-Handle bar risers-Mirror extenders-BMW GS Handgaurds-Acumen uprated horn & Nautilus-Stainless steel Radiator guard-Givi wing rack-OEM screen-Yammy touring screen-MRA Vario-MRA Double bubble cut down for fast as fk riding-Tiger screen-Tank protector-Stomp grip panels-Optimate lead   Gone to Heaven 
Confusedorry:
 

 

1991 MK1 in need of some TLC watch this space   Smile Sorted and on the Road Mick  Tongue  Tongue it's the bike that Jack built  Wink Gone to Heaven  Wub
 


 
He was an expert welder (and cakey maker) and had access to mega kit (for welding and maybe cake). He TIGd a lug on somehow.
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
I've still got CBs suspension links here, some taller and shorter.

2002 TDM900 Yellow
He had access to megawatt RF laser cutting equipment and used to add home jobs in the waste areas
Fixitsan might have a bike for spares (your new frame)?

Quote:Fixitsan might have a bike for spares (your new frame)?
 

You're pimping it out already !

It's a possibility though. I need to have a think for a few days, but I could break it...

 

But there's a frame on ebay for £150.... It's just a long weekend to swap everything over

https://www.ebay.co.uk/itm/144112066427?...R5LYi6O9Yw

<p style="text-align:center;">Ohlins, PC3, fuel cut defeat, +4deg timing, 17" front wheel.


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