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Repair Water Pump Tdm 900. Report. - Printable Version

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Repair Water Pump Tdm 900. Report. - mosquit - 12-06-2014

Hi to all


<span>I present you a report: how to repair water pump for Yamaha tdm 900.

</span>

I apologize in advance

for my

bad English

Smile



<span><span>My problem
<span>start
<span>here: </span></span></span>
http://www.carpe-tdm.net/ipb/index.php?showtopic=29191&hl=mosquit
</span>

I found the oil leak, visual inspection and autopsy showed to the pump and pump seals.

I looked the pictures and part numbers but not found the right seals and parts separately.

The pump is only sold
assembly

, but is not cheap, and wait for the order.



Winter long and snow in Russia, I studied the subject and different forums and topics.

Unequivocal answer was nowhere, and I went my

experimental

way.


<span>I thought it unlikely Yamaha

</span>makes

different parts to other pumps and I found Kit, this type of Hot Rods Water Pump Repair Kit Yamaha YZ250 99-12:



<span>http://www.ebay.com/itm/Hot-Rods-Water-Pump-Repair-Kit-Yamaha-YZ250-99-12-/231142777430?pt=Motorcycles

_Parts_Accessories & Fits = Make% 3AYamaha & hash = item35d12ee256 & vxp = mtr
</span>

I looked on my
disassembled

pump

and repair-kit set, all details very similar, and there are all inexpensive,

several times

cheaper

pump

assembly

.

Since all of the parts of set I did not need, then ordered some parts separately.



I need seals (rubber with spring) for bearing seal which seal on the impeller, the bearing itself and all the rubber rings, plus a new gasket for pump.


<span>That's part numbers:


11H-12438-10-00
</span>In a set

two seals

, one for

 the
impeller

shaft

,

the second

with a spring

rubber

seal

is pressed into the

"

holder

"

, this is the main parts that I needed.


<span>Also ordered and changed:


Bearing:
</span>
93306-00105-00

Oil seal for bearing:

93101-12173-00


3LD-12439-00-00
Gasket

pump


<span>93210-33133-00

</span>Gasket

ring

which stay into the motor carter.


<span>Plus these two rings 93210-21190-00, he also stay on the tube pump.



For clarity, the process spread the video as it is done on a pomp thundercat example, are basically the same parts and the same principle too.
</span>

 

Thunderace yzf1000r Water Pump Removal and service part 1  



http://www.youtube.com/watch?v=KK2rFU7-hvI



 

Thunderace yzf1000r Water Pump Removal and service part 2 (main part Wink  ) 



http://www.youtube.com/watch?v=UIvLbi8ihxk



 

Thunderace water pump service part 3



http://www.youtube.com/watch?v=63KWDdMgV-U



 

<span>The most important thing to do everything carefully and do not rush Smile

<span>Good luck to everyone. <span>I hope it will be useful to someone
.</span></span></span>

<span>Will ask questions.

</span>

 



Repair Water Pump Tdm 900. Report. - mosquit - 12-06-2014

Special thanks for RolfieB!!! :drinks:

He sent me two used seals :good:  Unfortunately they also had cracks... Confusedorry:   A new seal is pressed in the holder

Confusedignthankspin: 



Repair Water Pump Tdm 900. Report. - RolfieB - 12-06-2014

Glad you got it sorted :badgerrock: . Sorry the seals were of no use. Worth a try.

How're you finding the SuperTen ?



Repair Water Pump Tdm 900. Report. - dablik - 12-06-2014

Knowledgebase eh chaps, crackin info mosquit, thank you very much  :good:



Repair Water Pump Tdm 900. Report. - Studley Ramrod - 12-06-2014

Moved to KB.

 

Nice write up Mosquit !  Thanks for sharing.  :good:



Repair Water Pump Tdm 900. Report. - RSRocket - 13-06-2014

May well be very useful as the diehards retain their now defunct 9ers , Thanks

Repair Water Pump Tdm 900. Report. - mosquit - 13-06-2014

<span><span style="color:rgb(0,0,0);"><span>RolfieB</span></span>, What do you mean</span>? Wink  How do I compare ST1200 vs TDM900? Smile
What are the pros and cons? Which is better?

 

<span>I try a little bit later to supplement the report.
If I wrote something unclear, correct me please, that was understandable Smile</span>



Repair Water Pump Tdm 900. Report. - leehenty - 13-06-2014

to put the water seal as it is very fragile, I'll buy these parts to measure and make an alloy drift to fit.

If you have access to an arbour press  it with press it in square. Thank Mosquit for taking the time to research this.



Repair Water Pump Tdm 900. Report. - Studley Ramrod - 13-06-2014

This fix should also work with 8fiddly water pumps too. Smile


Repair Water Pump Tdm 900. Report. - sidestand - 13-06-2014

They should try doing a Fazer 1000 pump, shouldn't they Studley ???

 

It's up inside the bloody sump !!



Repair Water Pump Tdm 900. Report. - RolfieB - 13-06-2014

Quote:RolfieB, What do you mean? Wink  How do I compare ST1200 vs TDM900? Smile

What are the pros and cons? Which is better?

 

I try a little bit later to supplement the report.

If I wrote something unclear, correct me please, that was understandable Smile
Seem to remember in a PM you were looking at an exhaust can for a 1200 Tenere, maybe I got it wrong. Getting old. Deleted messages recently.


Repair Water Pump Tdm 900. Report. - Catteeclan - 13-06-2014

Quote:Seem to remember in a PM you were looking at an exhaust can for a 1200 Tenere, maybe I got it wrong. Getting old. Deleted messages recently.
 

Think I spotted a remus on ebay if that's any good.


Repair Water Pump Tdm 900. Report. - mosquit - 15-06-2014


<div>
<div><span><span>Add
<span>a bit of information with picture.</span></span></span>
 
<span>[Image: 104947591.jpg]
</span>

 

</div>
</div>
4. <span>Water pump seal set:  11H-12438-10-00.
In this set also position 9 & 8, i<span>f I remember correctly
<span>the rubber ring is installed on the holder. Picture of this set below.</span></span></span>

 

<span>[Image: 19217-611-000.jpg]
</span>

<span><span><span style="font-size:medium;"><span>I think
<span>this set is universal for many Yamaha models.</span></span></span></span></span>

 

5. Bearing: <span>93306-00105-00
</span>

6. Oil seal: 93101-12173-00


10. Gasket pump: 3LD-12439-00-00. 
 This also applies to TDM850, TRX850 and XTZ750



Repair Water Pump Tdm 900. Report. - mosquit - 15-06-2014

[Image: 107600604.jpg]

№ 2. 3LD-12439-00-00 Gasket pump

№ 7. <span>93210-33133-00

</span>

<span>№ 14. 93210-21190-00 (<span>two pieces
)
</span></span>


Repair Water Pump Tdm 900. Report. - mosquit - 15-06-2014

Quote:Seem to remember in a PM you were looking at an exhaust can for a 1200 Tenere, maybe I got it wrong. Getting old. Deleted messages recently.
Yes that's right. I moved from TDM900 to the Super Ténéré 1200. I love this bike. This is another motorcycle it does not compare with TDM, they are different.

ST is large and comfortable travel enduro, it's heavy weight, motor with vibrations and noisy, but after TDM its normal and habitually. At first time I wanted to BMW R1200GS, but the choice is made in the direction of Yamaha again. I think Japanese motorcycles more reliable.

Traveled from Russia to Georgia in May on it. All I like about him. Unfortunately crashed on supertenere and Parts wait until I go back to TDM. To be honest, it is very unusual after ST ride on TDM.

This is another bike and has its own pros and cons. But I'm happy with it.

I think this can be discussed in another topic, if you're interestedWink

<span>Me and my bike at the pass in Georgia</span>

[Image: 107309462.jpg]



Repair Water Pump Tdm 900. Report. - anda3243 - 14-07-2014

Quote:This fix should also work with 8fiddly water pumps too. Smile


Exactly, this should also applicable on tom 850 pumps. One can change the 900 pump to a 850 water pump. All relevant dimensions and bolt pattern are the same, only the color and appearance features differs.

Repair Water Pump Tdm 900. Report. - Mxroost - 29-06-2023

So Im restoring a92 tdm 850 and Im trying to remove the water pump assy, still waiting on a Haynes shop manual. Ive ordered all the seals and o-rings. Got all the bolts out of the pump. Can I tap the assembly off from the other side or do I have to do more engine disassembly? I dont think I have to but you never know🥴

Repair Water Pump Tdm 900. Report. - MArk2 - 30-06-2023

Dont drop the thrust washer into the sump when pull it off. No need to ask how i know. Mark.



Repair Water Pump Tdm 900. Report. - Studley Ramrod - 30-06-2023

Quote:So Im restoring a92 tdm 850 and Im trying to remove the water pump assy, still waiting on a Haynes shop manual. Ive ordered all the seals and o-rings. Got all the bolts out of the pump. Can I tap the assembly off from the other side or do I have to do more engine disassembly? I dont think I have to but you never know

From memory, I gently levered mine out.


Repair Water Pump Tdm 900. Report. - Mxroost - 01-07-2023

Thank you gents for the info on the water pump removal. Ill definitely be careful with the thrust washer. I tried the gentle pry method but wouldnt budge. The bike has been sitting since 1994 so shes reluctant to let parts go. The redeeming value is the bike only has 10k miles on the clock.